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Integrated Production Allows Complete Process Control
Spazzolplastica ensures high standards of quality, safety, and reliability in fundamental operational processes. Transparency and clarity in details are key to building trusting relationship with our customers. Therefore, we have decided to integrate the painting and drawing departments:
Complete Control Over Painting Processes
The Spazzolplastica painting department is equipped with the latest technologies and a specialized team. This ensures a uniform and durable coating, preserving the integrity of the welding wire wound on the spools. Every stage of the painting process undergoes strict quality controls, ensuring the products meet the highest industry standards.
Drastic Reduction in Response Times
The implementation of the internal painting system has revolutionized Spazzolplastica's response capacity. The flexibility obtained through this system allows for the quick adaptation of the production process, ensuring significantly reduced times. This added value enables us to better meet customer demands, even for smaller production batches.
Extended Customization Through Quick and Effective Color Changes
The state-of-the-art system not only offers quick and effective color changes but also allows product customization with a wide range of colors. This feature is particularly significant for the production of different spool models, allowing for painting adaptation even for small batches. The customization flexibility translates into tailored products that meet specific requirements.
Continuous Control for Optimization of Paint Thickness
Constant process control allows for optimizing paint thickness for each spool model. This level of precision ensures that each spool has the correct dimensions for optimal welding wire winding. Our attention to detail translates into products that meet the highest quality standards in the industry.
Environmental Sustainability and "Zero Waste"
The cutting-edge system not only excels in performance but also reflects the company's philosophy of respecting environment. The recovery of unused paint powder is an integral part of Spazzolplastica's commitment to "zero waste." This practice not only avoids resource waste but significantly reduces the environmental impact of our production process. Indeed, internal process management has led to a significant reduction in transportation to external suppliers, contributing substantially to our overall CO2 emission reduction.
High Precision in Wire Drawing
The drawing process is equally crucial for Spazzolplastica's production. Advanced equipment and meticulous attention to detail allow for welding wires with minimal dimensional tolerances, ensuring perfect adaptability to customer requirements. Internal work verticalization allows for total control over this process, minimizing the chances of defects or imperfections.
Precision as a Watchword
The system is equipped with advanced laser control technology for wire dimensions. This system allows for maintaining a constant wire diameter continuously. The precision offered by this laser control ensures that every welding wire spool produced has uniform dimensions, meeting the strictest quality standards.
Internal Storage and Flexibility in the Drawing Plant
The ability to internally store the wire rod, our raw material, and the remarkable flexibility of our drawing plant allow us to optimize response times to your needs. This internal management allows us to quickly adapt the production process to meet specific customer requests while ensuring operational efficiency.
Internal Management of the Copper Plating Process
Internal management of the copper plating process is another element contributing to constant quality control. This critical phase is managed internally, ensuring that each welding wire spool undergoes rigorous monitoring. In case of any quality issues, Spazzolplastica can promptly intervene to ensure compliance with our excellence standards.
Integration of Painting and Drawing Activities
The strategic decision to integrate painting and drawing activities, previously outsourced, was driven by Spazzolplastica's constant pursuit of quality.
Complete verticalization of operations allows us to maintain total control over every production phase, from raw material to finished product. Such consistency guarantees prompt response to your needs.
